Japan’s JIS environmental standards impose extremely stringent limits on dioxins and flue gas emissions. A large local waste recovery facility processes industrial solid waste including sponge, palm kernel shells and waste timber. Faced with heavy compliance pressure due to substandard emissions and unstable equipment operation, the client urgently required a reliable industrial solid waste incineration solution meeting JIS requirements.

Drawing on 20 years of solid waste treatment expertise, more than 40 core patents and a global service network covering over 50 countries, Hongli Shengde customized a 2-tonne industrial solid waste incineration system tailored to the project’s waste characteristics and Japan’s strict regulatory requirements.

To satisfy Japan’s rigorous JIS emission standards, this custom system adopts our proprietary patented 3T+E high-temperature pyrolysis and gasification technology. Nationally certified, this 3T+E technology maintains the secondary combustion chamber at a stable temperature range of 850-1000°C, with flue gas residence time exceeding 2 seconds. It thoroughly decomposes dioxins and hazardous pollutants at the source to secure baseline compliance. Meanwhile, the system integrates a composite purification process: semi-dry deacidification, activated carbon adsorption, high-efficiency baghouse dust removal and low-temperature SCR denitrification, which effectively removes particulate matter, acid gases, heavy metals and dioxins. Furthermore, the unit is equipped with an intelligent control system supporting remote monitoring and data traceability, fully meeting local environmental supervision requirements.

Verified by an authoritative third-party test in Japan, the system fully complies with JIS standards and delivers outstanding performance:

• Dioxin emission as low as 0.028 ng-TEQ/Nm³, far below Japan’s official limit;
• Industrial solid waste incineration efficiency ≥99%, volume reduction rate >95%, residue rate ≤5%;
• Complete harmless treatment and solid waste minimization.

Impressed by the stable and compliant operation of the equipment, the client has become our long-term strategic partner in Japan and placed three additional orders, testifying to the reliability of our Chinese-manufactured incineration equipment.

This high-standard Japanese project demonstrates three core strengths of our overseas solutions:

1. 1.Advanced proprietary technology: Self-developed 3T+E pyrolysis and gasification technology achieves ultra-low pollutant emissions to meet stringent environmental standards worldwide.
2. 2.Targeted customization: Bespoke equipment solutions aligned with national regulations and diverse waste treatment requirements across different countries.
3. 3.Full-lifecycle overseas service: One-stop support from solution design to after-sales maintenance, ensuring stable operation of overseas projects.

Holy Shield is a professional solid waste treatment equipment manufacturer with 20 years of industry experience. Our patented incineration equipment serves global clients, delivering customized solutions for industrial solid waste, municipal solid waste, agricultural and forestry residues, helping enterprises achieve environmental compliance and reduce operating costs.